two-in-one automatic punching and glue dispensing machine for LED T-bulb production
Machine description
The Two-in-One Automatic Punching and Glue Dispensing Machine represents a groundbreaking advancement in LED T-bulb manufacturing, combining precision punching and adhesive application into a single, streamlined system. Designed to optimize production efficiency, this innovative machine addresses critical challenges in assembling LED T-bulbs, which require both structural integrity for heat dissipation and secure bonding of diffusers.
Traditional manufacturing processes often involve separate punching and gluing stations, leading to increased handling time, alignment errors, and workspace congestion. This integrated solution eliminates such inefficiencies by performing high-speed punching PCB plate and precision glue dispensing (for sealing diffuser) in a synchronized workflow. Equipped with programmable logic controllers (PLCs) and motor-driven mechanisms, the machine ensures proper punching and glue deposition, minimizing material waste and rework.
Its adaptive design accommodates various LED T-bulb sizes and configurations, making it ideal for high-mix, low-volume production runs common in today’s dynamic lighting market.
Key advantages include a 30–50% reduction in cycle time compared to standalone systems, along with enhanced product consistency due to automated alignment and real-time quality monitoring. The closed-loop glue dispensing system prevents over-application, reducing adhesive consumption by up to 20%, while the punching module’s self-sharpening tools extend maintenance intervals. Additionally, the machine’s compact footprint and user-friendly HMI (human-machine interface) simplify operator training and integration into existing production lines.
By merging two critical processes into one intelligent platform, this machine not only boosts productivity but also supports sustainable manufacturing through energy-efficient operation and reduced material waste. It is poised to become an indispensable asset for LED manufacturers aiming to scale output while maintaining stringent quality standards in an increasingly competitive industry.
Machine features
- Floor stand design with caster, the machine is stable and easy to move;
- Integrate punching and gluing process, work in cycle, the designed capacity is 1000pcs/h;
- Equipped with work piece detector to decide working or skipping
- Gluing track can be set as full circle, single point or segmented arc etc.
- Working mode can be two-station, four-station or eight-station;
- easy to learn and operate with test display, for different glue with different settings ensure the best performance.
Technical parameters
| Model | JCD-80 |
| MCU | Industrial PLC |
| Programming | Text Demonstration Programmer |
| Drive mode | Precise Stepping Motor |
| Max Dispensing Diameter | 280mm(two-station), 200mm(four -station), 110mm(eight-station) |
| Motor Speed | 0 ~ 300 RPM |
| Positioning Accuracy | ±0.1mm |
| Z-axis Adjust Range | 250mm |
| Z-axis Working Travel | 50mm |
| Dimension (L*W*H) | L680mm*W700mm*H1520mm |
| Weight | 190Kg |
| Working Power | AC220V/50～60Hz/200W |
| Working Air Pressure | 0.4~ 0.6Mpa(no condensation) |
| Working Temperature and Humidity | Temperature: 0~40℃ Humidity: 20~90% |
Machine details
